What Are The Uses Of A Water Chiller System? Benefits Of A Water Cooling System

 

Water chiller systems have diverse uses in both industrial and commercial settings. Buyers can choose from several types of water chillers, each designed to meet specific user needs. Given below are some common uses of a water-cooling system in various settings.

Cooling Industrial Equipment: Cooling industrial equipment properly is essential to enhance its life and prevent malfunctioning. Water chillers offer a perfect solution for cooling a wide range of industrial equipment, including machine tools, air compressors, and lasers.

Cooling Process Fluids: The process fluids such as oil, chemicals, and coolants reach extremely high temperatures during industrial use. Using the water-cooling system to reduce the temperature of these fluids minimizes the risk of accidents and enhances the equipment's life.

Cooling Home Water Supply: Cooling the water supply in homes is perhaps the most common application of water chillers. These devices provide a continuous supply of cool water to enhance user comfort. In addition, they offer easy access to chilled water to help users get some relief from the warm weather.

Dehumidifying The Air: A rather unconventional application of water-cooling systems is for dehumidifying the air to make indoor environments less sticky. It makes a space more comfortable and relaxing besides preventing the growth of mold, mildew, and bacteria growth.

Benefits Of Water Cooling Systems

Having learned about the uses of water-cooling systems, it is time to take a look at the benefits they offer, which include the following.

·         Water chillers are extremely energy efficient and offer a perfect cooling solution in different settings.

·         A water cooling system leaves a lower carbon footprint given its compact structure and smaller size.

·         Water chillers operate more silently compared to other cooling systems, thus reducing the noise level quite significantly.

·         A water cooling system's robust design and structure make it suitable even in the harshest conditions.

·         Water chillers have low installation and maintenance costs and help users save a decent amount on energy bills.

Being aware of the uses and benefits of water chillers helps users make the right choice.

What Is An Air-Cooled Chiller? The Ultimate Guide To Chiller Systems And Different Types Of Air Chillers.

 

Air-cooled chillers are used in various industrial and commercial settings for cooling fluids. They generally work in tandem with the air handler system of the establishment and work by absorbing heat from processed water. An air-cooled chiller is best in areas where the additional heat dissipation is not problematic and when users seek a compact and high-efficiency cooling solution.

How do Air-Cooled Chillers Operate?

An air-cooled chiller comprises the evaporator, the compressor, the condenser, and the expansion valve. The liquid refrigerant in the evaporator moves over the evaporator tube bundle. The water circulating in the tube bundle generates heat vaporizing the refrigerant. These vapors are absorbed by the compressor and pumped into the condenser. This increases the temperature and pressure, causing the refrigerant vapor in the condenser tubes to turn back into liquid form. The internal heat is released in the air or cools water. The high-pressure liquid flows into the expansion device and in the evaporator, where the cycle is repeated and continues cyclically, thus helping to cool down the liquids.

Must-Know Facts About Air Cooled Chillers

Rather than using cooling towers, an air-cooled chiller dissipates the heat produced in the surrounding air. That is why placing these chillers in areas with easy access to a significant amount of fresh air is essential. Hence it is not surprising that these chillers are often located externally on the roofs of buildings or ground level. The heat generated can also warm up indoor spaces in low-temperature areas.

Different Types of Air-Cooled Chillers

Air chillers are generally of two types depending on the area of placement. These include the following.

Stationary Chillers: These air-cooled chillers are used in areas where heat dissipation is not an issue and are often permanently placed.

Portable Chillers: These portable chillers are generally used in emergencies or for one-time events and offer a temporary cooling solution.

The above details about air-cooled chillers can help potential users make the right choice.

 

Role of Water-Cooled Chiller & Air-Cooled Chiller in Industries

 

In many industrial operations, cooling systems play a vital role. It helps maintain the ideal temperature range required at a manufacturing site or a packing unit. That is how it lets you carry out all operations efficiently. There are mainly two types of chilling systems: water-cooled chiller and air-cooled chiller. They both have an almost similar process, with the water-cooled chiller having two additional steps in the entire process. Let us discuss both of them in detail and see which one would fit where.

Water Cooled chiller

It is the more efficient form of a chiller system, as it comes with a cooling tower. Moreover, it condenses to a lower temperature than other chiller types, which is considered ideal by many industrial experts. This refrigeration system uses water as the secondary refrigerant to reject heat from a liquid circulating between different components and cool it down instantly. This way, it maintains the temperature to its required level and aids various industrial processes.

Air Cooled Chiller

It is another option for a refrigeration system that refrigerates or cools the liquid, working in tandem with the air handler system of the equipment. It absorbs heat from the water. Once the water in the air handler gets used up, it gets warm and sent back to the chiller for further process. The chiller will again cool the water by vaporizing all the heat, and the vapors evaporate as it moves over the evaporating tube. The water keeps circulating, and the cooling process repeatedly occurs to maintain the ideal temperature at a location.

Water-cooled v/s air cooled chiller

·         A water-cooled chiller is more apt for the smaller spaces as their air-cooled unit is compact and can fit well. On the other hand, air-cooled chillers will be more apt for larger areas.

·         Air-cooled chiller would be perfect for areas or locations with inadequate water supply as their counterpart requires uninterrupted water supply.

Based on their work and the areas where they would be a perfect fit, you can decide their role in your commercial unit. However, to make the most of it, make sure to invest in premium-quality equipment that gives reliable results.

Get the Best Water-Cooling System in Summer

A water-cooled chiller is a water-cooling system that absorbs heat from the process water and transfers it to a separate water source like a river, pond, cooling tower, and others. Water cooling systems are mostly used for large capacity applications where the heat generated by an air-cooled industrial chiller creates a hassle.

A water-cooling system is also considered an option when a cooling tower already stands in place or when a customer demands optimum power consumption efficiency. Water chiller systems are known for delivering a high level of energy efficiency. Therefore, they are widely used in the industries such as food and beverages, pharmaceuticals, medical, chemical, and others. They have three different types to choose from scroll chillers, screw chillers, and centrifugal chillers.

 

Why choose a water-cooling system?

·         A water-cooling system for chilling is considered more efficient and power-packed than the air-cooling system.

·         They are quieter in operation than all the other cooling systems used in factories and industries.

·         They are a suitable option to use in both commercial-scale and small-scale cooling.

·         Water-cooling systems also provide a portable solution for all the facilities that are restrained by space.

 

Many brands and suppliers have started manufacturing their water-cooling systems at competitive prices. As a result, the choice of the cooling system may be a little overwhelming. We have, therefore, listed some essential points to follow in choosing the best one in the market:

·         Pay attention to the capacity of the water-cooling system. Packaged water-cooled systems are available from 10 to 4,000 tons, respectively. They can deliver high cooling capacity with fewer units. You can decide their capacity after knowing how often and for what operating you will be using the chillers.

 

·         Buying the right brand is also very important when choosing the water-cooled system. Ensure that the manufacturer has a good reputation in the market and agrees to sell the machine at a pocket-friendly price. Also, look for the water-cooling system covered under warranty.

 

·         Do not overlook maintenance of the water-cooling system. Buy an easy-to-maintain model so that you can use it in the long run without disrupting your daily industrial operations. Furthermore, ensure that your water-cooling system also supports water conservation; otherwise it would create a big problem to operate it in the area suffering from the water crisis.

Make notes of the above-listed tips and considerations before buying a water-cooling system for long-term industrial use!

How to Select a Process Water Chiller - Step-By-Step Guide

A process water chiller is used in a wide variety of industrial operations. Different brands and manufacturers have introduced their own models of a process water chiller, and when you begin to hunt down the best one, making the right choice may become a little overwhelming.

The below-listed step-by-step buying guide will help you choose the best process water chiller:

 

1.      It is essential to determine the heat load of your application as it ensures that the process water chiller you choose is large enough for the application you want to use it for. You can find out the heat load of the chiller in different ways. First, understand its process to calculate the right heat load.

 

2.      The next step is to determine the type of coolant and the temperature and flow rate that the process water chiller will use to process. It can be determined by the method the heat gets transferred from the process to the coolant and the kind of coolant used. For instance, water has different characteristics than oil. Hence its flow rate will be different.

 

3.      After this, you must identify the environment of installation of the process water chiller. The indoor applications witness high temperatures and dirty atmospheres. On the other hand, outdoor installations of a process water chiller witness both high and low ambient temperatures. The environment of installation affects chiller sizing.

 

4.      The next step involves using the chiller performance curves to select the process water chiller model that may meet or exceed the required capacity based on the chilled water supply temperature and the highest expected ambient air temperature. You must also pay attention to the safety margin of the application.

 

5.      Inquire about the pump performance curves and inspect them to ensure that the pump will provide sufficient pressure at the design flow rate to satisfy its application.

 

Once you have tick marked all the above-listed points, the last step involves considering the process water chiller's remaining application requirements, including the footprint, control options, power characteristics, agency listing, etc. Now that you know all the essential considerations to observe, shop for the right process water chiller at the best price!