Central Chiller - Experience Better Performance withLonger Service Life

 

A multitude of industries uses air-cooled and water-cooled chillers for cooling purposes. In some cases, factory-wide cooling is necessary for all the processes. This is where central chillers find applications. These are large capacity chillers, with a cooling range between 80KW and 3000KW. Central chillers can be of either air-cooled or water-cooled types. 

The leading companies that manufacture central chillersare of various scales and thanks to the constant evolution of technologies, the latest central chillers deliver better performance and have a longer lifespan. Here are some of the common features that you may come across while scrutinizing modern central coolers:

·         Heat exchangers: Air-cooled central chillers use aluminium fin condensers. These condensers have a coating of epoxy resin, which ensures a high heat dissipation rate. It also makes the fins less vulnerable to ambient corrosion. In the case of a water-cooled central chiller, smartly designed and adequately large tube condensers are used. The design of these condensers enhances the heat exchange process's efficiency and protects them from bad water quality.

·         Control panel: These central chillers come with sophisticated touch-screen control panels. These control panels are easy to use, and one doesn't require much training for it. The unit is comprehensive and offers the status record at a glance.

·         Compressors: The leading manufacturers of central chillermodels work closely with the compressor brands. This allows them to choose the most suitable compressor for a specific model. While a water-cooled chiller would use a screw-type compressor, air-cooled chillers would be using semi-hermetic screw compressors. The modern central chillers come with four-grid capacity control, which is quite energy-efficient.

·         Quality components: Undoubtedly, the quality of an appliance depends on the quality of the components used to manufacture it. The leading brands make sure to pick the best quality components in the market for their central air chillers. This not only enhances the performance of the chillers but also extends their lifespan greatly.

Just like any other industrial machine, chillers are constantly undergoing innovation. The reputable brands in this field invest in researching and experimenting with developing newer and better models that would give them an edge against their competitors.

Water Cooled Scroll Chillers Working and their Benefits

New companies committed to environment-friendly options are presently going for water-cooled scroll chillers. These coolers use refrigerants that do not pose threat to the ozone layer. Water-cooled scroll chilleris energy-efficient and reliable. These coolers primarily consist of four major components:

·         Evaporator

·         Condenser

·         Compressor

·         Expansion valve

Scroll chillers stand out from the other water-cooled chillers since the condenser is spiral. One of the advantages of the spiral compressor is that it doesn't produce much noise. Here is an explanation of how the components mentioned above works:

·         Evaporator: The evaporator is where the cooling cycle in water cooled scroll chillerstarts. A bundle of tubes surrounds this evaporator, and water flows through them. As water flows through these tubes, they reach boiling point and start to convert into vapours. A liquid refrigerant that flows over the water tubes absorbs the heat from the water.

·         Compressor: The vapour generated previously in the evaporator then passes through the compressor. The spiral compressor, along with two interleaving scrolls, pressurizes the vapour by compressing it.

·         Condenser: The compressed vapour flows into the condenser. This results in raising the condenser’s temperature. The liquid starts to condense inside the tubes.

·         Expansion valve: The purpose of the expansion valve is to reduce the temperature and the liquid refrigerant pressure. This takes place as the refrigerant passes through the valve. 

Benefits of using a water-cooled scroll chiller

The water-cooled scroll chillers are gaining popularity rapidly, and several reasons are responsible for it. These coolers offer the following benefits:

·         Customisability: A water-cooled scroll chiller can be customizedto a great extent to meet the requirements of theindustry.

·         Efficiency: These chillers are highly efficient in terms of energy and operational cost and deliver good performance.

·         Environment-friendly: The water-cooled scroll chillers from reputed brands use environment-friendly refrigerants and generate very low noise.

·         Versatility: Due to their design and functionality, these chillers find their application in a wide variety of industrial establishments.

Water-cooled scroll chillers come in a variety of designs and sizes. You need to choose the most suitable one, based on your need!

Choosing Water Chiller Brands for Industrial Purpose

Temperature control is a vital part of many industries. There are numerous water chiller brandsin the market, providing plenty of chiller options with different specifications. One has to be wise enough to choose the right kind of water chiller for better productivity under budget. Breweries, chemicals, food and beverage, and plenty of other industries use water chillers for daily operations.

The quality of the machine has to be premium for all these industries to work well and reduce downtime. Out of all the water chiller brandsin the market, only a few offer premium quality products. The only challenge is to identify these water chiller brands and give a productivity boost to your business. Before anything else, one must know the type of water chillers!

Types of water chillers

There are mainly two types of water chillers, namely air-cooled and water-cooled.

Water-Cooled

These chillers use water or the water solution to lower the heat build-up in the machine by turning the refrigerant into gaseous form. After shedding off all the heat, the gaseous refrigerant turns into a liquid again.

Air-Cooled

These chillers come with air fans that speed up the process and reject heat from the system. However, these types are recommended if released heat is not an issue.

How to choose the Reliable water chiller brands

The brand that offers the best water chillers stands out of the rest on various parameters. Considering these factors, one can make a good choice!

Design Quality

The best brands don’t just have elaborated inventory; every product they have is of premium quality. While making the choice, one should pay attention to the body of the machine. Else, you can move on to some other brand.

 

Reputation

Ask for recommendations, or you can read reviews and ratings over the internet. See what people are saying about the products, and if you read all good reviews, you can go ahead with the purchase.

Assistance

Any machine can give technical issues at any time. But if you choose the best water chiller brands, there are high chances that you will get instant on-site assistance. Many brands offer warranties that keep you safe against huge expenditures.

Keep all the considerations in mind and take the decision followed up by thorough research. Keep a list of the specification ready and choose the product that best meets your requirements!

Know About the Working Principle of Scroll Chillers

Scroll chillers are the water cooling equipment which is used by the industries for various operations. Whether it’s about cooling the water or the machinery, a scroll chillerdoes it all! Water or glycol solution is used to move the heat back and forth the chiller. No matter which industry the chillers get installed in, it’s vital to get adequate cooling to increase productivity!

Since, a scroll chiller is a vital part of the industry; one must thoroughly understand the use of chiller and its working principle:

Use of a Scroll Chiller

Irrespective of the type of industry, the machines and equipment can never work 100% efficiently if heat builds up frequently. This heat accumulation can affect the process and can even result in equipment shutdown. It will not only cause an unnecessary halt in production but will also cost a lot.

So, to save you from all this trouble, scroll chillers play a significant role. This equipment helps keep the optimum temperature and support the proper functioning of each part. Industrieslike pharmaceuticals, food and beverage, chemical, and a lot of others, make use of scroll chillers. All they need is an efficient, cost-effective machine that serves the purpose and promotes productivity.

Working Principle of a Scroll Chiller

In most cooling applications, water or water solutions goes back and forth from the chiller. As the water/water solution circulates into the system, it cools the equipment, and the heat will get absorbed by the water. This hot water will then move into the chiller to drop all the heat, and start the process again.

The compound used for the cooling is called a refrigerant, and it uses the principle of compression to cool the heat that builds up. Another principle used in this scenario is the phase change as the liquid transforms to gas as it heats up and moves back to being a liquid as it moves inside the scroll chiller.

 

There are plenty of chiller manufacturers in the market, delivering a plethora of products. These products have different specifications, and one must choose carefully. Do thorough research and buy only from the trusted vendor to ensure better productivity and cost-effectiveness!