Role of Water-Cooled Chiller & Air-Cooled Chiller in Industries

 

In many industrial operations, cooling systems play a vital role. It helps maintain the ideal temperature range required at a manufacturing site or a packing unit. That is how it lets you carry out all operations efficiently. There are mainly two types of chilling systems: water-cooled chiller and air-cooled chiller. They both have an almost similar process, with the water-cooled chiller having two additional steps in the entire process. Let us discuss both of them in detail and see which one would fit where.

Water Cooled chiller

It is the more efficient form of a chiller system, as it comes with a cooling tower. Moreover, it condenses to a lower temperature than other chiller types, which is considered ideal by many industrial experts. This refrigeration system uses water as the secondary refrigerant to reject heat from a liquid circulating between different components and cool it down instantly. This way, it maintains the temperature to its required level and aids various industrial processes.

Air Cooled Chiller

It is another option for a refrigeration system that refrigerates or cools the liquid, working in tandem with the air handler system of the equipment. It absorbs heat from the water. Once the water in the air handler gets used up, it gets warm and sent back to the chiller for further process. The chiller will again cool the water by vaporizing all the heat, and the vapors evaporate as it moves over the evaporating tube. The water keeps circulating, and the cooling process repeatedly occurs to maintain the ideal temperature at a location.

Water-cooled v/s air cooled chiller

·         A water-cooled chiller is more apt for the smaller spaces as their air-cooled unit is compact and can fit well. On the other hand, air-cooled chillers will be more apt for larger areas.

·         Air-cooled chiller would be perfect for areas or locations with inadequate water supply as their counterpart requires uninterrupted water supply.

Based on their work and the areas where they would be a perfect fit, you can decide their role in your commercial unit. However, to make the most of it, make sure to invest in premium-quality equipment that gives reliable results.

Get the Best Water-Cooling System in Summer

A water-cooled chiller is a water-cooling system that absorbs heat from the process water and transfers it to a separate water source like a river, pond, cooling tower, and others. Water cooling systems are mostly used for large capacity applications where the heat generated by an air-cooled industrial chiller creates a hassle.

A water-cooling system is also considered an option when a cooling tower already stands in place or when a customer demands optimum power consumption efficiency. Water chiller systems are known for delivering a high level of energy efficiency. Therefore, they are widely used in the industries such as food and beverages, pharmaceuticals, medical, chemical, and others. They have three different types to choose from scroll chillers, screw chillers, and centrifugal chillers.

 

Why choose a water-cooling system?

·         A water-cooling system for chilling is considered more efficient and power-packed than the air-cooling system.

·         They are quieter in operation than all the other cooling systems used in factories and industries.

·         They are a suitable option to use in both commercial-scale and small-scale cooling.

·         Water-cooling systems also provide a portable solution for all the facilities that are restrained by space.

 

Many brands and suppliers have started manufacturing their water-cooling systems at competitive prices. As a result, the choice of the cooling system may be a little overwhelming. We have, therefore, listed some essential points to follow in choosing the best one in the market:

·         Pay attention to the capacity of the water-cooling system. Packaged water-cooled systems are available from 10 to 4,000 tons, respectively. They can deliver high cooling capacity with fewer units. You can decide their capacity after knowing how often and for what operating you will be using the chillers.

 

·         Buying the right brand is also very important when choosing the water-cooled system. Ensure that the manufacturer has a good reputation in the market and agrees to sell the machine at a pocket-friendly price. Also, look for the water-cooling system covered under warranty.

 

·         Do not overlook maintenance of the water-cooling system. Buy an easy-to-maintain model so that you can use it in the long run without disrupting your daily industrial operations. Furthermore, ensure that your water-cooling system also supports water conservation; otherwise it would create a big problem to operate it in the area suffering from the water crisis.

Make notes of the above-listed tips and considerations before buying a water-cooling system for long-term industrial use!